Custom Cushions, Made to Your Measurements
Send three numbers — width, depth, thickness. We cut, fill and sew them in our own workshop: 119 fabrics, made in 4–7 days, ±½″ tolerance in writing, remake free if the fit misses.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Choose your fabric
Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.
Review & order
Calculated live from your measurements — every line, no surprises.
Free shipping over $158 · $29 flat below
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.
JPG, PNG or WebP · up to 10 MB each · max 3
10+ years of cutting and sewing in-house — no resellers between you and the table.
Browse them all in the configurator — one flat rate, no tier surcharge.
Every dimension re-checked before we cut — ±¾″ on runs over 36″.
If we cut it wrong, we remake it free — one photo of the fit is all we ask.
Where does your cushion go?
Indoor, outdoor, or replacing a worn-out set — every one of them is cut at the same tables, by the same hands.
Indoor Cushions
Sofa, window seat, bench and dining pads — cut to your numbers in soft indoor fabrics.
Outdoor Cushions
Patio, deep seat and porch sets in solution-dyed acrylic that stands up to sun and rain.
Replacement Cushions
Exact-fit pads for Hampton Bay, Martha Stewart, Ashley and IKEA series, measured from the OEM database. Start from the Hampton Bay replacement cushions index or the Martha Stewart series charts — every series measured piece by piece.
The Mill Behind Your Cushions
Cushion Mill is not a brand that buys cushions and resells them. We are the Mill in Cushion Mill — a workshop with ten years of cutting foam and sewing covers in one of the world’s largest furniture manufacturing belts. For a decade we’ve made cushions for furniture brands and patio-set makers; a few years ago we started shipping the same craft direct to homeowners.
One window-seat pad or five hundred patio sets — the same cutting table, the same tolerance math, the same hands.
Popular Custom Types
Send your measurements, choose your fabric and foam density, and our workshop cuts each custom cushion to your exact numbers — sewn, filled and made in 4–7 business days, ready to ship.
Custom Adirondack Chair Cushions
- Cut to your exact measurements — standard, oversize and vintage frames.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $114 (19×19×3″ seat) — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Bench Cushions
- Cut to your exact measurements — hallway, storage, window and garden benches.
- 119 fabrics at one price — indoor and outdoor lines in one order.
- Hinged-lid storage bench builds keep 2–3″ thickness so the lid still latches.
- Factory-direct from $192 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Chaise Lounge Cushions
- Cut to your exact measurements — any chaise, any brand, any fabric.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $244 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Outdoor Seat Cushions
- Cut to your exact measurements — wicker, wrought iron, wood and lawn frames, any seat deck.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $113 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Rocking Chair Cushions
- Cut to your exact measurements — rockers, porch rockers, gliders.
- 119 fabrics at one price — indoor and outdoor lines in one order.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $89 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Seat Cushions
- Cut to your exact measurements — dining, kitchen, bar stools, banquettes.
- 119 fabrics at one price — indoor and outdoor lines in one order.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $89 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Sofa Cushions
- Cut to your exact measurements — any couch, any frame, any fabric.
- 119 fabrics at one price — indoor and outdoor lines in one order.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $168 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Wicker Cushions
- Cut to your exact measurements — rattan, resin wicker, any weave.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $106 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
From the Workshop Journal
Outdoor Dining Sets: Buying the Set Right So the Cushions Work
Outdoor dining set buying guide: how the set choice locks in your cushion future — seat sizes, arm heights, frame materials, cushion quality in boxed sets versus custom pads, and set versus separate buying.
Best Outdoor Furniture Materials: What to Buy for Your Climate and Budget
The material-by-material guide to outdoor furniture — teak, aluminum, steel, HDPE wicker, resin, recycled plastic and more — ranked for weather endurance, maintenance burden and cost, with the cushion spec each one implies.
Sofa Foam Cut to Size: How to Order Exact-Fit Foam
How to order sofa foam cut to size — measuring the core, adding the compression allowance, specifying density, thickness and shape, and the checklist to run before any foam is cut.
Cheap vs Quality Outdoor Cushions: Where the Money Actually Goes
What separates a $15 cushion from a $60 one and a $150 one — fabric construction, fill, stitching and covers — which upgrades matter, which are markup, and how to buy the quality your furniture actually needs without overpaying.
Frequently Asked Questions
Three numbers — width, depth, thickness — typed into the customizer above. The price updates as you type, and nothing is cut until you confirm the dimensions.
Every cushion is cut to a ±½″ tolerance (±¾″ on runs over 36″). Every dimension you send is re-checked before a single yard of fabric is cut.
a 4-7 business-day make-and-ship window: 4–7 business days to make, plus shipping. Rush production runs 3–5 business days if you’re on a deadline.
If we cut it wrong — outside tolerance, wrong fabric, wrong build — it’s remade free. Every dimension is confirmed with you before cutting, so errors are rare.
Yes. Made-to-order means any fabric, any piece, no minimum — one window-seat pad ships the same as a set of six.
119 fabrics across indoor, outdoor and premium tiers — zoom every weave in the configurator. For full-sun patios we recommend solution-dyed acrylic so the color outlasts the season.
Made By The Factory That Ships Them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- If we cut it wrong — outside the ±½″ tolerance, wrong fabric, wrong build — remade free.
Custom cushions from $89 — quote in 4 steps.
Know Your Size Already?
15 × 15
Chair seats and small dining pads — a common replacement size.
20 × 20
The most common outdoor chair cushion size.
24 × 24
Wide-seat patio chairs — our most-ordered outdoor size.
Every other size is custom — that’s the whole point. Type your numbers →
What Our Customers Say
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Finished my van build and needed a mattress cut to the platform with a couple odd angles. Measured twice, sent it in, and it dropped onto the platform with no gaps along the sides. The gray cover looks clean and it's honestly comfier than the bed in my apartment. First trip out I slept till the sun came up.
The old papasan cushion on our covered patio had faded to a sad pinkish nothing. The new terracotta one is thick and properly round and the color is rich, it plays off the olive tree so well. It has become the chair everybody fights over when we eat outside.
City balcony, tiny footprint, and this egg chair is basically my whole garden. The round seat and back cushions in the navy stripe sit snug in the basket and don't slide when I climb in. I grow herbs on the railing now and drink my coffee out here every morning pretending I have a backyard.
Adirondack cushions are a weird shape with that tall fan back and nothing off the shelf ever fits one right. These do. The sage stripe on the deck is exactly the lake look I wanted. Sat out there both mornings this weekend and the seat is thick enough that my hips never hit wood.
The round cushion that came with my rattan barrel chair never fit, it spun sideways every time I sat down. This one is cut to the actual seat so it finally stays put. The sage green against the honey wicker is exactly what the sunroom needed. Reading chair status officially upgraded.
Two chaises by the pool, two custom sets, both fit like gloves. The navy and cream stripe with the white piping makes the patio look like a little resort. I was worried the stripes would be too loud but the scale is perfect. My neighbor already borrowed my tape measure to measure hers.
Our modular couch is some oddball configuration with the chaise end and I figured nobody could match all the pieces. Sent the measurements and photos and every single one came back right. The weave on the gray linen is real close to the original but way plumper. Grandkids spent the whole weekend testing it out.
Got four of the turquoise pads for our folding patio chairs and the color pops so good against the wood, the whole backyard looks happier. Kids are out there every afternoon, beach ball and all. Only giving 4 stars because the corner ties could be a bit longer, I had to double knot them. Ordering two more anyway.
